China Customized Factory Stainless Steel Spur Gear for Car/Engine/Oil Pump/Motorcycle Tools top gear

Merchandise Description

What does YuXuan Machinery Co.Ltd do?

YuXuan Machinery Co.Ltd is fully commited to providing top high quality rapid prototyping and reduced volume manufacturing service, including: CNC machining, vacuum casting , pressure die casting ,3D printing, rapid tooling&injection molding, sheet steel prototyping, plastic and aluminum extrusion, rubber&silicon merchandise and so on.. We provide high quality manufacturing answers that can have your layout finished in a subject of hrs. This provides you the opportunity to rigorously take a look at your product, and make all the needed adjustments to best your design and style just before it goes into full-scale production.

Pressure Die Casting

At YuXuan Machinery, we use licensed machines and force casting dies to form your styles from molten steel – typically zinc, copper, aluminum, magnesium, direct, pewter or other tin-dependent alloys. Our stress die casting approach is successful and very reliable, and can result in important price financial savings. Since of our overall flexibility, we can accommodate any venture requirements you might have – from small batches of fifty to as several as fifty,000 parts.

  • Reduced cost for each component when carrying out a large production operate
  • Excellent surface area complete and dimensional steadiness
  • Complex geometries can be manufactured that demand minor or no post-machining
  • Excellent for medium or huge components that would be slower and more expensive by machining

CNC Machining Solutions

YuXuan Equipment provides a selection of precision CNC machining services such as milling, turning, EDM (electrical discharge machining) and wire EDM, and surface grinding. With our precision 3-, 4- and 5-axis CNC machining facilities, combined with other advanced capabilities and our skilled team, we can handle all specialized elements of creating your prototypes and parts, so your team can concentrate on bringing your merchandise to market place. If you require a precision machining company for plastic and steel CNC machining components, YuXuan Equipment is the very best location to go. Contact us nowadays to get your producing resolution and specifics.

  • CNC Milling – prototype & production areas in plastic and metallic
  • CNC Turning – All sorts of spherical components
  • CNC Grinding – Tight tolerance and excellent surface area
  • CNC EDM – For deep pocket & sharp corners.

 

 

Rapid Tooling Companies

Quick tooling, at times known as prototype tooling or bridge tooling, is a quick and cost-effective way to carry out minimal-volume injection molding for a assortment of kinds of plastic areas. Once the aluminum or steel mold has been produced with the fast tooling method, it can be used as component of a molding process to develop numerous copies of a portion. Quick tooling is for that reason utilized to create moldings for rapid prototyping demands in a shortened timeframe, or to bridge the hole ahead of high-quantity creation.

At YuXuan Machinery, we combine our experience, engineering abilities and superior technologies to produce substantial-top quality quick tooling remedies for prototypes and quick creation operates. Our group operates directly with every consumer to ensure that we create the best resolution. Our encounter speaks for by itself. The group at YuXuan Equipment is properly-equipped to handle your rapid tooling and mass production mildew making specifications. 

 

Customized Low Volume Extrusion Providers

At YuXuan Machinery, we provide custom aluminum&plastic extrusion profiles with a nonstandard aluminum&plastic extruded condition,we settle for minimal-quantity extrusion orders – for prototyping and small batch production – permitting you to experiment with custom made profiles.

Plastic Extrusion

Plastic resources include polystyrene, nylon, polypropylene, and polythene. These are thermoplastics: they are heated and then pressured in a mould which can form them into diverse shapes and sections.

Aluminum Extrusion

Aluminum extrusion is outlined as the approach of shaping aluminum substance by forcing it to movement via a formed opening in a die. Aluminum material emerges as an elongated piece with the identical profile. Alloys we generally function with incorporate: 6061, 6063.
 

Area Finishing

YuXuan Machinery provides a high good quality surface area finishing services for all elements and elements no matter of the machining method utilized in producing them. We have some experienced professionals who only manage finishing assignments so the high quality of work completed on your merchandise is of outstanding top quality. If you desire a ideal end for your prototypes and other manufactured elements get in touch with our client companies staff for a rapid and precise quotation.
High gloss polishing,
Painting Anodized,
Chromed & Metallizing,
Powder Coat ,
Eletrophoresis , 
Sandblasted & Bead blasted ,
Heat treatment method,Blacking,
H2o Transfer 
And so on.
 

 

What can you expect from Yuxuan Machinery Co.LTD ?

Our production procedure also makes certain that every single and each 1 of our customers gets a thorough remedy for any want they may have. This includes complex and precision areas, like optical areas, automotive parts, healthcare products or aerospace parts.No matter how complicated your project may possibly be, we can create what you require.

  1. Conserving funds via our minimal-volume producing procedure
  2. More rapidly time to market place (and a greater good results fee)
  3. Making versatile layout alternatives for all your merchandise
  4. Providing you with a complete choice for bridge manufacturing

Personalized OEM ODM Aluminum CNC Machined 6061/Steel/Titanium/Stainless Metal/Brass Auto Bike Milling/Turing/Stamping/Machining/Die Casting Tooling Areas.

 

Product Title solid aluminium die /gravity/sand casting method
Materials

Ferrous resources:forged iron, gray iron, ductile iron, austempered ductile iron , carbon steel,stainless metal, reduced alloy metal, higher chromium/manganese metal

Non-ferrous: aluminum alloy, copper alloy,brass, bronze titanium alloy

Method Clay sand casting,Shell molding ,Dropped foam casting,Resin sand casting, CNC machining
Gear Molding machine, dropped foam casting production line, CNC machining centre, general equipment resources,CNC laser chopping machine,huge-scale press equipment
Complete zinc phosphide, zinc plating, very hot dip galvanized, e-coating, spray paint, black oxide coating ,anodized,passivation and other folks
Tests Instrument Spectrum analyzer, stress tester, hardness tester, 3 coordinates measuring instrument, caliper, micrometer, dial gauge, microscope, roughness tester, salt spray tests machine, ultrasonic flaw detector, X-ray detection machine, magnetic particle flaw detector, air tightness screening equipment, thickness gauge
Solution Software Engineering & mining functions
Other principal casting merchandise Automobile parts,big mining equipment accessories, engineering machinery parts, valve elements, large diameter pipe fittings, , agricultural equipment components,design machinery, gear box,body circumstance and many others.

1,Aluminium die casting elements are a method of injection aluminium or aluminium alloy under pressure, which makes areas in large volume at reduced expenses.
2, There are 2 processes of Aluminum die casting: sizzling chamber and chilly chamber.
three, A complete cycle can differ from 1 2nd for tiny components to minutes for a casting of huge portion, producing aluminium die casting the speediest technique available for creating precise aluminium & aluminum alloy components.
4, Any aluminium die casting elements are custom-made in accordance to the clients’ drawing or samples.

Workshop

Packing and Shipping – by Plastic luggage & cartons & pallets

Warehouse 

FAQ
 Q: Are you trading business or maker ?
A: We are immediate factory with knowledgeable engineers and personnel as properly as effectively-arranged workshop.

Q: How extended is your shipping and delivery time?
A: Sample 3-7 days, tooling thirty days, creation 35 days.

Q: Do you offer samples ? is it free of charge or extra ?
A: Indeed,  the sample price depends on the design, and the charge will be returned to your bulk purchase.

Q: How prolonged can I get the sample?
A: Is dependent on your element geometry, usually within 3-7 times.

Q: How prolonged is your delivery time?
A: Sample 3-7days Mass generation buy 7-forty five days is dependent on quantity and component complexity.

Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance prior to shippment.

Q: What is varieties of details you need for a quotation?
A: Kindly please offer the solution Second drawing with PDF or DWG structure and 3D drawings  with Step or IGS or X_T format, and other demands like: floor treatment, amount…and so forth.

Q: What is your normal PO procurement process stream?
A: Prototyping —-> FA acceptance —-> Quality Manage Program —> Producing Approach Instruction —> Batch Production —> Inspection —> Transport

Q: What shall we do if we do not have drawings?
A. Please deliver your sample to our factory, then we can do the reverse engineering or give you better options. Make sure you send out us photos or drafts with proportions (Duration, Top, Width), CAD or 3D file will be manufactured for you if placed purchase.

Q: Will my drawings be secure soon after sending to you?
A: Yes, we can CZPT the NDA prior to acquired your drawing and will not release to the third celebration with no your permission

Q: Is it attainable to know how are my products likely on without checking out your firm?
A: We will offer you a comprehensive production routine and send weekly reviews with electronic pictures and films which
display the machining progress

Q: How to appreciate the OEM companies?
A: Usually, base on your design and style drawings or original samples, we give some technical proposals and a quotation
to you, soon after your settlement, we produce for you.

If you have any one more questions, remember to come to feel free to get in touch with us.

 

 


/ Piece
|
2 Pieces

(Min. Order)

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Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Batch Production
Machining Method: CNC Machining
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Product Name cast aluminium die /gravity/sand casting process
Material

Ferrous materials:cast iron, grey iron, ductile iron, austempered ductile iron , carbon steel,stainless steel, low alloy steel, high chromium/manganese steel

Non-ferrous: aluminum alloy, copper alloy,brass, bronze titanium alloy

Process Clay sand casting,Shell molding ,Lost foam casting,Resin sand casting, CNC machining
Equipment Molding machine, lost foam casting production line, CNC machining center, general machine tools,CNC laser cutting machine,large-scale press machine
Finish zinc phosphide, zinc plating, hot dip galvanized, e-coating, spray paint, black oxide coating ,anodized,passivation and others
Testing Instrument Spectrum analyzer, tension tester, hardness tester, three coordinates measuring instrument, caliper, micrometer, dial gauge, microscope, roughness tester, salt spray testing machine, ultrasonic flaw detector, X-ray detection machine, magnetic particle flaw detector, air tightness testing machine, thickness gauge
Product Application Engineering & mining works
Other main casting products Auto parts,large mining equipment accessories, engineering machinery parts, valve parts, large diameter pipe fittings, , agricultural machinery parts,construction machinery, gear box,body case etc.

/ Piece
|
2 Pieces

(Min. Order)

###

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Batch Production
Machining Method: CNC Machining
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Product Name cast aluminium die /gravity/sand casting process
Material

Ferrous materials:cast iron, grey iron, ductile iron, austempered ductile iron , carbon steel,stainless steel, low alloy steel, high chromium/manganese steel

Non-ferrous: aluminum alloy, copper alloy,brass, bronze titanium alloy

Process Clay sand casting,Shell molding ,Lost foam casting,Resin sand casting, CNC machining
Equipment Molding machine, lost foam casting production line, CNC machining center, general machine tools,CNC laser cutting machine,large-scale press machine
Finish zinc phosphide, zinc plating, hot dip galvanized, e-coating, spray paint, black oxide coating ,anodized,passivation and others
Testing Instrument Spectrum analyzer, tension tester, hardness tester, three coordinates measuring instrument, caliper, micrometer, dial gauge, microscope, roughness tester, salt spray testing machine, ultrasonic flaw detector, X-ray detection machine, magnetic particle flaw detector, air tightness testing machine, thickness gauge
Product Application Engineering & mining works
Other main casting products Auto parts,large mining equipment accessories, engineering machinery parts, valve parts, large diameter pipe fittings, , agricultural machinery parts,construction machinery, gear box,body case etc.

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Gear

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

China Customized Factory Stainless Steel Spur Gear for Car/Engine/Oil Pump/Motorcycle Tools     top gearChina Customized Factory Stainless Steel Spur Gear for Car/Engine/Oil Pump/Motorcycle Tools     top gear
editor by CX 2023-03-28